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Thermal Management: New Options for brand new Issues

2020-06-11 11:09

To beat the warmth challenges from the cramped interiors of data-center products, engineers went a distinct route and place a completely new twist about the hole pad.

As programs like servers, switches, and routers deliver better speeds and expand far more sophisticated, their electrical power demands rise substantially, much too. Better electricity signifies better operating temperatures, ensuing while in the need for brand spanking new alternatives that will take care of additional heat. Traditional thermal-management remedies depend on gap pads or thermal pads to dissipate warmth from important ingredient areas, but these may not be strong more than enough to handle the upper warmth generated by next-generation data-center devices.

In the following paragraphs, we’ll look at the problems of thermal administration in data-center machines and look at developments in thermal-management technological know-how that defeat all those issues.

Thermal-Management Worries

Updates in data-center architecture and units are creating factors denser. We’re in some cases doubling, tripling, or perhaps quadrupling the quantity of knowledge functioning by way of the identical type variable, which naturally heats up the parts plus the interiors of data-center units. Warmth wears factors out far more quickly, demanding most customers to cool their systems more effectively. As the insides of methods grow to be far more crowded, there is minimal space for heat to dissipate.

Conventional Remedies

Normally, the business has employed 3 forms of heat-management methods for cooling components. A person option will be to use direct steel connection with a heat sink. The designer works by using a metallic slug among the machine as well as warmth sink. This method gives some cooling, but it surely usually relies on forced air circulation, which happens to be ever more problematic mainly because there is a lot more heat generated and fewer room among the gadget as well as the heat sink wherein air can movement.

Another alternative is thermoelastic interface elements (TIMs), or hole pads. TIM elements are spongy, rubberized components that work as a conduit involving a scorching module along with a cold plate. TIMs are elastic, so they can do an improved position than some immediate steel contacts in terms of getting in touch with with all the module and conducting heat away from it and in to the warmth sink.

Having said that, one of the ache factors some clients are enduring with gap pads is around time, the fabric hardens and has a tendency to degrade in efficiency. Furthermore, TIMs could have to have substantial levels of compression to obtain the thermal transfer general performance demanded by some consumers. In influence, the TIM is squeezed towards the optical module, which necessitates exterior compression components. This is a more complex style, and for the reason that TIM’s elasticity degrades about time, the gap pads ought to get replaced periodically.

At last, some designers make use of a riding warmth sink bonded into a thermal gap pad. With this solution, the designer is mainly taking into consideration ganged cages less than a single heat sink, as well as gap pad will help with thermal transfer among unique cages and also the warmth sink. This answer might have exactly the same negatives for a gap pad by yourself, requiring compression hardware and needing periodic substitute.

New Thermal Management Technological innovation

Engineers at TE Connectivity not long ago formulated a whole new answer to thermal management that leverages the strengths of gap pads when beating their restrictions by developing a metallic, mechanical edition of the gap pad. Considering that the design employs a copper-based substance, it’s immune to compression and as a consequence does not must be replaced. Additionally, the steel material delivers remarkable thermal resistance and thermal transfer values. Also, it does not ordinarily depend on external compression components to produce excellent contact with the optical module (Fig. 1).

This kind of answer is well-suited for apps with minimal or no air circulation, or wherever prospects use set heat-sink remedies this sort of as gang heat sinks or liquid cooling.

These kinds of a device can reduce the all round complexity in a very line card or similar application. That is because during the supposed use instances, the thermal bridge does not demand more compression components round the gap pad as is normally necessary for gap-pad compression. It is composed of several plates built-in with springs to provide them the ability to adjust to distances concerning the heat-transfer unit and optical module.

General, the thermal performance is excellent to most hole pads or metal-to-metal heat sinks since it conducts heat extra efficiently. There’s one particular millimeter of travel built into the heat-transfer gadget; hence, it may possibly make speak to much more intently with optical modules. Also, it could perform heat better for the reason that it’s a metal answer.

When compared to classic heat-transfer solutions, the new thermal transfer technological know-how can present nearly two times much better thermal resistance, as outlined by the corporation.

In summary, key takeaways with the thermal-bridge heat-transfer technological know-how involve:

A near-zero plate gap in development for optimized compression and thermal transfer.
Optimization for programs using cold plates with liquid cooling or heat pipes, ganged heatsinks, or immediate chassis conduction purposes with small to no airflow.
Reliable, long-lasting thermal performance with an elastic compression design and style which can be proof against environment and rest about time.
Low and dependable compression pressure concerning the cold plate and input/output (I/O) plug.
Far better sturdiness than most conventional thermal systems, thus decreasing element replacements essential for the duration of servicing?.
As system designers look for improved techniques to dissipate additional heat connected to rising system energy requirements-specifically in fixed cooling applications with limited airflow, liquid cooling, or chilly plates-a distinctive engineering strategy is required. The brand new heat-transfer engineering talked about on this page could provide that option.

Extinct giant moa bird wasn't so giant after all, new study finds

2013-12-20 10:10

 The extinct giant moa — one of the tallest birds that ever lived — may not have been as massive and strong-boned as previously thought, according to new research.

 

The scientific name of the giant moa — Dinornis robustus — translates to "robust strange bird," and the species was the largest of at least nine moa bird species that roamed New Zealand's jungles and shrublands for thousands of years, until going extinct about 500 years ago, likely due to overhunting.

 

The giant birds looked much like ostriches and emus do today; but their skeletal remains show they would have towered over their cousins, reaching about 12 feet (3.7 meters) tall, which is nearly double the height of modern ostriches.

 

While skeletal remains reveal the height of the bird, they do not tell the complete story of its body mass and how it maneuvered its big bones. Researchers have tried to extrapolate the giant moa's body mass based on the relationship of bone diameter and body masses of modern birds, and also by creating soft tissue reconstructions of the birds using computer models. But both of these estimates produce problematic results, says a team of researchers based at the University of Manchester in the U.K. who recently worked to revise the body mass estimates of the bird. [ Avian Ancestors: Dinosaurs That Learned to Fly ]

 

Large legs, less mass

For one, the birds had particularly large legs, so comparing the ratios of bone diameter to body mass with those of modern birds will likely produce overestimates of body mass, study co-author Charlotte Brassey told LiveScience.

 

The same is true when scientists try to create soft tissue reconstructions."The problem is you have to guess how much soft tissues these animals would have had," Brassey said. "Would they be plump, would they be skinny? These are all sources of potential error that you produce."

 

To calculate a better estimate of the bird's body mass and the maximum load that its large bones could bear, the researchers brought full skeletons of the giant moa into a hospital and conducted computed tomography (CT) scans of the bones — similar to those conducted on people with broken bones — to obtain digital images of the entire skeleton. They did the same for a much-smaller moa species called Pachyornis australis, for comparison.

 

The researchers then digitally shrink-wrapped the CT scans of both skeletons to estimate their body masses.

 

The resulting calculations showed that D. robustus was less hefty than previously thought, weighing roughly 440 pounds (200 kg) rather than past estimates of around 510 pounds (230 kg). Calculations of P. australis' mass suggested that it weighed just 110 pounds (50 kg).

 

Crash-testing skeletons

The team used a computer program to digitally crash-test the birds to determine the amount of force their bones could withstand, and found that P. australis could, surprisingly, withstand more force and was therefore more robust than its larger counterpart erroneously named for the robustness of its bones, the team reported Thursday in the journal PLOS ONE.

 

The team speculates that P. australis may have evolved to have more robust bones to make up for a speedier, more active lifestyle than D. robustus, which may have led a more sluggish life that required less-intense bone impact.

 

"We kind of assumed that if they were living at the same time that these two species would be similar, and the leg bones would be adapted to the particular environment they were living in," Brassey said. "But it appears that was not the case, and that these two moa birds took on very different forms."

 

The researchers plan to use their data to try to simulate the locomotion of the birds in order to understand better the birds' lifestyles and how they moved in their environment. This will help build on a growing body of research exploring how other gigantic animals, such as dinosaurs, adapted to accommodate large bodies, Brassey said.

 

Follow Laura Poppick on Twitter. Follow us @livescience, Facebook and Google+. Original article on LiveScience.

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2013-12-09 08:17

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